(1) current density request
规范半浸工艺不克不及低于18A/dm2;非半浸(超越半浸)工艺应精确计 算实践浸入镀液的面积,电流密度不克不及低于:14A/dm2,不然会形成 添加剂耗费不 屈衡,呈现质量成绩。
2镀液的温度请求
镀液温度应严厉掌握在39—41℃;过高会形成添加剂分化,过低会造 成添加剂积聚,两种状况都邑形成添加剂组分掉衡。
3版辊转速请求
版辊迁移转变线速应掌握在0.8—1.5m/s;因装备显示速度和实践有必定 误差,应停止校准。
4上液泵流量请求
上液泵流量不克不及低于10吨/H;因过滤芯的梗塞会使过滤机的流量减小 应活期、实时停止改换,周期不该超高30天。
5阴阳极间隔请求
阴阳极间隔应掌握在40-80mm,即能无效浪费能耗,又不会影响电镀 质量。
6阳极面积请求
包管阳极面积:阴极面积在1.5-2:1的规模内;过小的阳极面积会造 成添加剂相干组分耗费量增大、镀液组分掉调;普通而言要坚持铜球 与液面 平齐;阳极应 活期冲刷,避免铜球导电不良,同时防止零落的 阳极杂质净化镀液,周期不该超越一周。
7通电工夫请求
版辊入槽后不宜浸泡过长工夫,因如今镀镍层较薄,建议通电工夫为 版面接触液面后10-20S。
8初始电流请求
初始电流应设置在0.5-0.6的规模内,可以避免通电初始阶段版面发黑 的状况。
9镀液成分请求
镀液中硫酸铜浓度掌握规模180-230g/L;硫酸含量掌握规模50-60g/L 氯离子掌握规模80-120ppm;建议镀液天天加水起码一次,镀液化验 每周两次,并实时定量 调剂。
10添加剂弥补量请求
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